High frequency straight seam welded pipe unit is a common welding equipment, used to produce straight seam welded steel pipe. In the process of use, there may be some common problems, the following are some common problems and solutions.

Problem 1: The welding speed is too fast, resulting in the quality of the weld.

Solution: The welding quality can be improved by adjusting the welding speed and reducing the welding speed. At the same time, you can also consider optimizing the welding line to ensure the stability of the welding.

Problem 2: The welding current is too large, causing the weld to burn through.

Solution: The welding current can be appropriately reduced, and the current can be adjusted to the appropriate range to avoid the burning of the weld. At the same time, the circuit of the welding machine also needs to be reasonably designed and adjusted to ensure the stability of the current.

Problem 3: Welding leakage or cracking occurs in the welding process.

Solution: Check whether the structural design of the welding head is reasonable and whether there is enough fixed support. Check the welding process parameters are appropriate, such as welding speed, welding current, etc. Moreover, it is also necessary to consider the choice of welding materials, select the appropriate welding materials, and ensure the quality of the weld.

Problem 4: The welding unit fails and cannot work normally.

Solution: First of all, you need to check whether the power supply of the welding unit is normal; Secondly, check the circuit connection of the unit to ensure good connection; Then, check the fault code display of the unit, according to the fault code display for the corresponding processing; If the problem can not be solved, you can contact the maintenance personnel for repair and treatment.

Problem 5: The welding unit has high requirements for the environment and is vulnerable to external interference.

Solution: You can consider installing shielding equipment around the welding unit to reduce the impact of external interference. At the same time, it can also regularly clean the internal and surrounding environment of the unit to maintain a good working environment.

Problem 6: The welding unit has a short service life and needs to be replaced frequently.

Solution: First of all, choose a good quality welding unit to ensure the reliability and stability of the unit; Secondly, regular maintenance and maintenance of the unit, timely replacement of worn parts, extend the service life of the unit.

Problem 7: The welding unit has high energy consumption, which affects the production cost.

Solution: The welding unit can be optimized and upgraded to improve energy efficiency and reduce energy consumption. The energy consumption can be reduced by improving the circuit design, optimizing the control scheme and increasing the automation degree of the unit.

Problem 8: The operation of the welding unit is complex and requires personnel operation.

Solution: The welding unit can be trained to improve the technical level of the operator. At the same time, the interface design of the welding unit should be simple and clear, the operation logic is intuitive, and the complexity of the operation is reduced.

The above are some solutions to common problems of high-frequency straight seam welded pipe units, hoping to help users. Of course, the actual situation may vary, specific problems specific analysis, need to be solved according to the actual situation.